Manufacturing process of Banknotes

The digital revolution in the banknote industry has been mainly understood as the revolution of digital solutions for payments and therefore a path moving away from cash.
Although digital payments by mobile phones, credit cards and virtual transactions are more and more present in our society, the future of banknotes and coins is far away of disappearing.
Why?
For starting, people in diverse regions still rely on cash for payments as cash is still key to financial inclusion.
In a world of data collecting, people value the privacy and non-traceability of physical money payments.
With low interest rates and people afraid of financial crisis, banknotes seem as a safe solution.

Banknote’s still trending…

The world cash report on 2018 by G4S showed that cash payments are still very important all over the world and that cash is growing in absolute terms and relative to GDP. In Europe 80% of POS (point-of-sale) transactions are done in cash compared to 60% in 2016. In south America, cash in circulation rose 62% in comparison to 2011, as only 45% of the population have a bank account and even less have credit cards. In Asia cash in circulation rose more that 45% and over 75% of online purchases are paid with cash on delivery. Only two countries show a significant decline on cash circulation: Sweden and South Korea.

Despite the advantages of cash, the reality is that producing cash, distributing cash and managing the cash circulation is expensive. The real challenge for the future of banknotes is how to attack the cost of cash. This is where the digitalisation on the manufacturing process of banknotes comes in.

Manufacturing process of Banknotes

 

Digitalisation & manufacturing process of banknotes.

The manufacturing industry should rely on enhanced traceability and automatic quality control solutions throughout the entire process of banknotes production. Vision engineering, traceability and Big Data management are key factors in the future for monitoring and digitalization techniques of the banknote industry.

Automatic optical inspection (AOI) techniques are paramount to achieve the above objectives. 100% optical inspection for in-line quality control allows to continuously check for conformity at all steps during the manufacturing process of banknotes. The real time evaluation of quality grade allows to perform potential instant action to save flawless production. Post processing analysis of statistics production allows to improve manufacturing effectiveness. The definition of measurable quality standards for validation of product conformity are key parameters for the success of the implementation and monitoring of in-line automatic control.

The images of the inspected product are stored in database. The AOI technology for traceability guarantees a secure monitoring at all production steps. Defect sheets are automatically detected and sorted of the production line. Any missing sheet is identified, and an investigation process can be performed to deliver post production stock reconciliation audits. Communication between central banks, printing works and paper-mills can be therefore more reliable and secure.

The AOI technology can also help to improve the banknotes lifecycle management. All information stored in database regarding the produced banknotes such as, raw materials, substrate manufacturer, printing manufacturer and quality evaluation can be crossed with information stored in database regarding the banknotes circulation in terms of durability and quality evaluation during its lifecycle.

In-Core Systèmes is deeply involved within the manufacturing process of banknotes…

IN-CORE Systèmes role towards the 4th revolution in the manufacturing process of banknotes consists on providing an integral solution for automatic traceability, quality control and banknote conformity checking throughout all the manufacturing steps. Big Data management solution can be integrated on decision making to improve banknotes’ manufacturing effectiveness.
In an industry deeply engrained to traditions and habits, the role of IN-CORE Systèmes and other companies alike is to build trust on all the collected data and to learn to exploit the data for future banknotes production.

As a frontline player in banknotes production, IN-CORE Systèmes foresees a profound change in the traceability of currency paper. The arrival of the 5G, Big Data and more connected technologies will have a big impact and the industry should be prepared and embrace these new technologies.
Data in possession of paper-mills and printing works will gradually increase with data collected by central banks in charge of cash distribution and cash management. All this information will make it possible to analyse and understand quality, durability and degradation of banknotes in circulation as well as improve future productions of banknotes and circulation.
Big Data will gradually support decision circuits to optimize the quality of production. Moreover, together with DDS it will improve banknotes security identification.

More information about High Resolution Inspection Systems ?

Please feel free to contact us !

Tell us what you're interested in :

we'll come back to you asap...

7 + 4 =

Advanced Battery Testing Facility

Battery technology will be the keystone of the energy transition and Europe is playing a strategic industrial role as it is forecasted to become the second largest battery cell producer in the world.   Thinking...

IN-CORE celebrates 23 years serving the high-value converting industry

07/04/2021It's our Birthday! IN-CORE celebrates 23 years serving High-Value Converting Industries! Our story IN-CORE Systèmes was created in 1998 by the current Directors, Christophe Pallas, Johnny Turkieh and Michel PopovicA French company, a global presence...

In-Line inspection solution integrated into existing screen printing machine

In-line inspection solution integrated into existing screen printing machine with no modification of the machine to control quality of the OVI/OVMI printing and position of the elements

Who is Seprinto & Partners

Seprinto & Partners is a network of security printing experts covering a broad spectrum of application areas. Our offer covers a vast area of banknote production, from prepress to different printing processes to recycling.

The hidden potential of waste and cost reduction in security printing

09/03/2021The hidden potential of waste and cost reduction in security printing Security printers must produce and deliver banknotes on time and in the required quantity and quality. Economic pressure demands a tight cost management. Keeping the material and...

In-line quality control, digitalization and traceability of battery electrodes during all process steps

Solutions for in-line quality control, digitalization and traceability of electrodes during its manufacturing processes (coating, slitting, pressing).

IN-CORE Systèmes at the Printed Electronics meeting AFELIM 2020

25/06/2020IN-CORE Systèmes as strategic partner for the Printed Electronics industry is participating at the 10th Printed Electronics edition next September 9th 2020.IN-CORE Systèmes delivers industrial inspection and traceability solutions for printed...

IN-CORE Systèmes at the World Banknote Summit 2020

03/06/2020IN-CORE Systèmes, as a front-line player in banknotes production, participated at the World Banknote Summit 2020 in Prague. IN-CORE Systèmes is a leading supplier of in-line and off-line optical technology-based solutions for 100% inspection, quality control...

Register Mark control and colour web viewing system

10/03/2020  IN-CORE Systèmes a front-line player in the ultra-security industry. Leading supplier of in-line and off-line optical solutions for register mark control, printing quality inspection and traceability solutions.   Standalone register mark control...

How to think differently in the banknote manufacturing industry: Build quality into the process to identify and correct causes of quality problems

Build quality into the process to identify and correct causes of quality problems The banknote industry faces different challenges: How to modernize and transform the existing quality control infrastructure in the banknote manufacturing industry? How to standardize...

IN-CORE Systèmes role in the Li-ion Batteries manufacturing industry

The Li-ion battery industry is essential for the future of Europe from all points of view: economical, technological, environmental, and more. IN-CORE Systèmes as a key player on the manufacturing process of li-ion batteries participated at the Battery Show in...

Digitalization techniques for quality control and full traceability during the manufacturing process of banknotes

The digital revolution in the banknote industry has been mainly understood as the revolution of digital solutions for payments and therefore a path moving away from cash. Although digital payments by mobile phones, credit cards and virtual transactions are more and...